{"id":1902,"date":"2025-10-06T09:30:31","date_gmt":"2025-10-06T09:30:31","guid":{"rendered":"https:\/\/www.thorahlgren.se\/?p=1902"},"modified":"2025-10-20T06:40:44","modified_gmt":"2025-10-20T06:40:44","slug":"co2-laser-splicing","status":"publish","type":"post","link":"https:\/\/www.thorahlgren.se\/en\/co2-laser-splicing\/","title":{"rendered":"CO2 laser cutting"},"content":{"rendered":"<h2 class=\"wp-block-heading\">The basic principle of CO2 laser cutting\u00a0<\/h2>\n\n\n\n<p>A CO2 laser excites a gas mixture to emit infrared light (~10.6 \u00b5m). The beam is focused to a small spot. In the cut zone, the material melts or vaporizes. An assist gas blows away the melt and keeps the cut clean. The kerf (width of cut) becomes small, saving material. If the focus is too high, the cut becomes wide and the edge becomes dull. If the focus is too low, the heat effect increases.\u00a0<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Immersion: energy absorption, focal length, HAZ and kerf&nbsp;<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Energy absorption:<\/strong> Organic materials absorb 10.6 \u00b5m effectively. Consequence: lower power is enough \u2192 finer edge.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Length of focus<\/strong> (lens focal length): Short focus gives narrow kerf and high detail, but less tolerance to thickness variation. Long focus gives greater tolerance, but slightly wider kerf.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>HAZ<\/strong> (<em>Heat Affected Zone = heat affected zone<\/em>): More power or too low speed \u2192 greater HAZ and risk of yellowed edge in wood\/plastic.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>notch<\/strong>: Typically from a few tenths of a millimeter. Increases with thickness, lower gas flow and incorrect focus.&nbsp;<\/li>\n<\/ul>\n\n\n\n<p><strong>Cause and effect:<\/strong> Increased power \u2192 faster cutting but larger HAZ. Therefore: increase speed or use nitrogen\/air for cooler edge.&nbsp;<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Materials &amp; thicknesses&nbsp;<\/h2>\n\n\n\n<h3 class=\"wp-block-heading\">Which materials work best:&nbsp;<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Acrylic\/PMMA:<\/strong> Clear edges, often polished surface directly. Thickness typically up to ~20-25 mm depending on effect.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Wood\/MDF:<\/strong> Fast cuts. Risk of yellowing\/ burnt edge at low speed. Thickness typically up to ~15-18 mm.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Textile\/cardboard\/leather:<\/strong> Very fast cuts, minimal mechanical impact.&nbsp;<\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Thin metals:<\/strong> Thin stainless or steel sheet can be cut. Limit depends strongly on power and gas.&nbsp;<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">When CO2 is the right option\u00a0<\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td><strong>Process<\/strong>&nbsp;<\/td><td><strong>Strength<\/strong>&nbsp;<\/td><td><strong>Restriction<\/strong>&nbsp;<\/td><td><strong>Edge quality<\/strong>&nbsp;<\/td><td><strong>Typical uses<\/strong>&nbsp;<\/td><\/tr><tr><td><strong>CO\u2082 laser<\/strong>&nbsp;<\/td><td>Non-metals, thin metals, small radii&nbsp;<\/td><td>Less effective on shiny metals&nbsp;<\/td><td>Very good in plastic\/wood&nbsp;<\/td><td>Acrylic signs, gaskets, decors&nbsp;<\/td><\/tr><tr><td><strong>Fiber laser<\/strong>&nbsp;<\/td><td>Metals, high efficiency&nbsp;<\/td><td>Weaker on organic materials&nbsp;<\/td><td>Very good in metal&nbsp;<\/td><td>Sheet metal production, thin-medium thickness&nbsp;<\/td><\/tr><tr><td><strong>Plasma<\/strong>&nbsp;<\/td><td>Thicker steel, lower cost per meter&nbsp;<\/td><td>Coarser kerf and HAZ&nbsp;<\/td><td>Coarse goods&nbsp;<\/td><td>Thick plate, rough cutting&nbsp;<\/td><\/tr><tr><td><strong>Water jet<\/strong>&nbsp;<\/td><td>All materials, no HAZ&nbsp;<\/td><td>Slower, abrasive handling&nbsp;<\/td><td>Very good&nbsp;<\/td><td>Thick composites, heat sensitive&nbsp;<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\">Do you need help with laser cutting?<\/h2>\n\n\n\n<p><strong>Send your drawings for a quote.<\/strong> We will get back to you with price, lead time and suggested parameters.&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>CO\u2082 laser cutting uses a gas laser with a wavelength around 10.6 \u00b5m. This energy is well absorbed by materials such as acrylic, wood, cardboard, textiles and leather, as well as thin metal sheets. The result is narrow cuts and often shiny edges in plastics. The method is relevant when you want high detail, small radii and low heat impact. Compared to mechanical processing, there is no tool wear. Compared to fiber laser, CO\u2082 is strong in non-metals. Compared to waterjet, it is faster on thinner materials, but requires extraction for flue gases.\u00a0<\/p>","protected":false},"author":1,"featured_media":1903,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[55],"tags":[],"class_list":["post-1902","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-kunskapsbank"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>CO2-lasersk\u00e4rning - Thor Ahlgren<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.thorahlgren.se\/en\/co2-laser-splicing\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"CO2-lasersk\u00e4rning - Thor Ahlgren\" \/>\n<meta property=\"og:description\" content=\"CO\u2082-lasersk\u00e4rning anv\u00e4nder en gaslaser med v\u00e5gl\u00e4ngd runt 10,6 \u00b5m. Den energin absorberas v\u00e4l i material som akryl, tr\u00e4, kartong, textil och l\u00e4der, samt i tunna metallpl\u00e5tar. Resultatet blir smala snitt och ofta blank kant i plast. Metoden \u00e4r relevant n\u00e4r du vill ha h\u00f6g detaljrikedom, sm\u00e5 radier och l\u00e5g v\u00e4rmep\u00e5verkan. J\u00e4mf\u00f6rt med mekanisk bearbetning saknas verktygsslitage. J\u00e4mf\u00f6rt med fiberlaser \u00e4r CO\u2082 stark i icke-metaller. J\u00e4mf\u00f6rt med vattenjet \u00e4r den snabbare p\u00e5 tunnare material, men kr\u00e4ver utsug f\u00f6r r\u00f6kgaser.\u00a0\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.thorahlgren.se\/en\/co2-laser-splicing\/\" \/>\n<meta property=\"og:site_name\" content=\"Thor Ahlgren\" \/>\n<meta property=\"article:published_time\" content=\"2025-10-06T09:30:31+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-10-20T06:40:44+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.thorahlgren.se\/wp-content\/uploads\/2025\/10\/man-carpenter-operating-cnc-laser-machine-in-autom-2024-12-05-05-19-40-utc-1-scaled.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2560\" \/>\n\t<meta property=\"og:image:height\" content=\"1703\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"thorahlgren.se\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"thorahlgren.se\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"2 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/\"},\"author\":{\"name\":\"thorahlgren.se\",\"@id\":\"https:\\\/\\\/thorahlgren.se\\\/#\\\/schema\\\/person\\\/51e17baf9d4dca8aef185ea0b4b8b4ce\"},\"headline\":\"CO2-lasersk\u00e4rning\",\"datePublished\":\"2025-10-06T09:30:31+00:00\",\"dateModified\":\"2025-10-20T06:40:44+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/\"},\"wordCount\":430,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\\\/\\\/thorahlgren.se\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.thorahlgren.se\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/man-carpenter-operating-cnc-laser-machine-in-autom-2024-12-05-05-19-40-utc-1-scaled.jpg\",\"articleSection\":[\"Kunskapsbank\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/\",\"url\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/\",\"name\":\"CO2-lasersk\u00e4rning - Thor Ahlgren\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/thorahlgren.se\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.thorahlgren.se\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/man-carpenter-operating-cnc-laser-machine-in-autom-2024-12-05-05-19-40-utc-1-scaled.jpg\",\"datePublished\":\"2025-10-06T09:30:31+00:00\",\"dateModified\":\"2025-10-20T06:40:44+00:00\",\"breadcrumb\":{\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\\\/\\\/www.thorahlgren.se\\\/co2-laserskarning\\\/#primaryimage\",\"url\":\"https:\\\/\\\/www.thorahlgren.se\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/man-carpenter-operating-cnc-laser-machine-in-autom-2024-12-05-05-19-40-utc-1-scaled.jpg\",\"contentUrl\":\"https:\\\/\\\/www.thorahlgren.se\\\/wp-content\\\/uploads\\\/2025\\\/10\\\/man-carpenter-operating-cnc-laser-machine-in-autom-2024-12-05-05-19-40-utc-1-scaled.jpg\",\"width\":2560,\"height\":1703,\"caption\":\"Man carpenter operating CNC laser machine in automated woodworking studio. 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