Pressing metal with precision

Pressing = Function, tolerance and fit... Give us a challenge!

At Thor Ahlgren, we have been refining our metal pressing technology for over 100 years. Our optimized pressing processes provide high precision, low production costs and minimal material waste. We press a wide range of materials - from ordinary and high-strength steel to hardenable steel, stainless steel, aluminum, copper and brass. Our machinery can handle material thicknesses down to 0.10 mm and yield strengths up to 1,500 MPa without the need for subsequent hardening. This makes us a reliable partner for advanced, pressed parts with tight tolerances.

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Product characteristics pressing

Made of steel, hardenable steel, stainless steel, high strength steel, copper, brass, aluminum

Complicated geometries

High demands on function, tolerances and fit

Use of ultra-high strength steel

Contact us

Contact us and we will help you 

Tel: +46 (0) 370 798 05
Mail: ulf.sundling@thorahlgren.se

Guide: Pressing different metals 

Different metals have different properties that affect how they are pressed. Here is a guide to how each metal is handled: 

Aluminum 

  • Tonnage factor: 0,5 × soft aluminum; heat-treated 6000 series ≈ 1,0 ×.  
  • Minimum inner radius: 1 × t (≤ 2 mm), 2-3 × t for thicker goods. 
  • Recommended V-opening: 6 × t up to 2 mm, then 8 × t. 
  • Frame/trestle speed: 10-15 mm/s (within the general pressbrake range of 1-15 mm/s). 
  • Lubrication/tips: Wax or ester-based oil; keep tools clean from galling. 

Brass 

  • Tonnage factor: 0,5 × soft brass.  
  • Minimum inner radius: ≈ 1,5 × t (brass cracks easily at tight radius). 
  • V-opening: 6 × t (thin) / 8 × t (thick). 
  • Ramming speed: 8-10 mm/s.  
  • Lubrication: Light sulphur-free cutting oil; polish afterwards if gloss is required. 

Copper 

  • Tonnage factor: ≈ 0,5 × mild steel (similar to soft brass).  
  • Minimum inner radius: 0,7-1 × t (ductile but soft). 
  • V-opening: 6 × t (thin) / 8 × t (thick).  
  • Ramming speed10-12 mm/s.  
  • Lubrication: Non-staining oil; avoid sulfur which can discolor. 

Low alloy steel (S235/S355) 

  • Tonnage factor: 1,0 × (reference material). 
  • Minimum inner radius: ≈ 1 × t.  
  • V-opening: 6-8 × t. 
  • Ramming speed: 8-10 mm/s.  
  • Lubrication: Standard EP oil. 

Hardenable steel (e.g. C45, 22MnB5) 

  • Tonnage factor: ≈ 1,3 × mild steel (due to higher yield strength). 
  • Minimum inner radius: ≥ 1,2 × t. 
  • V-opening: 8 × t. 
  • Ramming speed: 5-7 mm/s (reduce speed to reduce risk of cracking). 
  • Lubrication: Chlorine or sulphur containing EP oil; preheat goods (~100 °C) if edge cracks occur. 

Stainless steel (AISI 304/316) 

  • Tonnage factor: 1,5 × mild steel.  
  • Minimum inner radius: 2 × t (austenitic) by general rule of thumb.  
  • V-opening: 8 × t.  
  • Ramming speed4-6 mm/s.  
  • Lubrication: Chlorinated or high EP synthetic oil; avoid tool galling. 

High strength steel (e.g. Strenx 700, Cr-Mo) 

  • Tonnage factor: 2,0 × mild steel (chrome-moly row in standard table).  
  • Minimum inner radius: ≥ 1,5 × t; at > 900 MPa often ≥ 2 × t. 
  • V-opening: 10 × t or more; stronger steel requires larger opening.  
  • Ramming speed: 2-4 mm/s (keep the energy impact down).  
  • Lubrication: High pressure spray + nitride or TiCN coated tools; increase blank holding power to avoid creasing. 

Hydraulic, mechanical or servo - which press is best?

Hydraulic presses are often the first choice when flexibility and high pressing force are required. Oil-filled cylinders provide infinitely variable force control and long stroke, making them ideal for everything from thin aluminum to high-strength steel over 1,500 MPa. They handle complex deep-drawing operations with smooth, controlled motion, but have a lower stroke rate and require more maintenance than mechanical alternatives.

Mechanical eccentric and toggle presses store energy in a flywheel and deliver a firm, fast stroke-perfect for mass production of flat parts with simple geometry. They are energy efficient and can run many times more strokes per minute than hydraulic presses, but lack the variable stroke profile needed for advanced benders. Servo-electric presses combine the best of both worlds: programmable stroke curve, low energy consumption and minimal maintenance. However, they are limited by lower tonnage and higher investment per ton. The choice therefore depends on the mix of materials, tolerance requirements and volume: hydraulics for a wide range of materials and high forces; mechanics for high piece counts; servo where precision, energy savings and durability are key.

Contact us for more information

Are you looking for a reliable partner for metal pressing? Contact Thor Ahlgren today for a free consultation and discover how we can help you optimize your production! 

Tel: +46 (0) 370 798 05
Mail: ulf.sundling@thorahlgren.se